6090 ManTech Laser

General Info

The 6090 ManTech Laser cutter

The 6090 ManTech Laser was bought in 2020 as a crowdfunded response to COVID-19 to produce face shields for the NHS. It produced around 4,500 at a rate of 400 per day.

Specs

• 600x900 bed
• 80w CO2 Tube
• CW-3000 passive cooler.
• 720m3 6" Systemair RVK Extraction Fan
• Air Assist
• Motorised Z Axis (30cm depth)
• Y-Axis rotational mount
• RUIDA 644XG Controller
• Lightburn Camera - for placement and drawing scanning

Using

You must be inducted on this machine.

Do not change mirror alignments or fiddle with the main tube.

The laser has a number of safety cut outs which prevent the laser working in the event a user tries to use the machine without the necessary protections in place.

• Never use the power over 90%
• Please ensure the CW-5000 cooler is on and is showing a temperature less than 25°C and above 12°C
• Both extractor and air assist must be on to prevent damage to the lens. Tip: If it's not noisy in the laser room, they're probably off.
• Please leave the laser bed clean and clear.
• If something doesn't seem right turn it off using the keys and stick the Out of Service label on it (this is much preferable to damaging the machine unintentionally)

Steps for operation.

1. ) Turn large switch on front of machine on (not top of lid)
2. ) ensure "fan / air pump" switch is turned clockwise
3. ) ensure CW-5000 is on and temperature is less than 25°C and above 10°C
4. ) ensure emergency button is not depressed
5. ) ensure "panel" is on by turning the main key. The screen will light up.
6. ) press the "on" button immediately.

Laser will now centre to the top right (home).

To move the origin, use the arrows to where you want the origin to be and press "origin".

To move the Z axis, press the button in the centre of the arrow keys (press Z/U). The menu will present and use the enter button to select the Z option. Now use the left/right arrows to adjust the height of the Z. Optimal cutting of the laser which is a 50.6mm focal lens is 6mm from the bottom of the air assist cone. There are small plastic templates around which allow you align the laser to 6mm from the workpiece.

Stick money into the box when done - it's £5ph (roughly £1.25 for 15 minutes) but we don't give change.

DO NOT CUT UNKNOWN MATERIALS IN THE LASER. Ideally buy materials from known laser suppliers like Kitronic, this is because ablating materials often gives off toxic fumes like Chlorine which are bad for you and very bad for metals in the laser.

Rotational Y-Axis

When using the rotational axis you must first remove the honeycomb bed and lower the Z-Axis below the laser head.

Ensure the device is square(ish) on the bed and the cable is not caught underneath between the slats and the base of the axis device.

Place your item on the axis and adjust the height to ensure the material is 6mm from the laser head horizontally. The laser will only run in the X axis direction and the Y will rotate the bottle back and forwards.

Insert the plug carefully - do not force it, it will only fit one way into the socket.

Flick the switch to the down position despite it having "on" on both up and down positions. When you are done, make sure you return the Y switch back to the central position.

You will now need to modify lightburn to work on the rotational axis.

Rotary Axis Menu

In lightburn, the Rotary axis is now under Laser Tools > Rotary Axis. However in older versions it is under Tools > Rotary Axis.

Change the settings for the "roller", tick the "enable".

The roller diameter is 80mm. You will need to put in your own devices diameter - an ikea flip top bottle is 70mm. The circumference will automatically update. You will have to guess at the steps per rotation. It is suggested you start at 3,000 steps per rotation and adjust until the object does one full rotation. Use a piece of tape to check it is doing a full rotation.

Previous versions of lightburn does not save the settings, so pressing the test button does not test the settings you have changed. It is recommended to hit the OK button once you've made your changes, then go back into the menu and press "test". The Y axis should rotate. Do not do this with a bottle/glass on it until you're sure it's rotating at the right speed. The default 10,000 made our bottle shoot off the device.

Once you're ready, you will need to use the correct settings for engraving. We do not recommend you exceed 150mm/sec.

A good engraving speed for glass is 150mm at 12% power.

Software

There is a computer with a Licenced version of LightBurn. Lightburn has an offer with East Essex Hackspace to provide Pro based licences for DSP and Galvo at 75% off for an additional £47 (that's the exchange rate at time of writing!) per licence. This code is only for hackspace members AND is linked to our mantech laser - using it on other lasers is not possible. You can also get a free 30d trial version of lightburn from lightburns website. This will enable you to setup a project before turning up to use the laser.

If there is a queue, please do not use the laser computer to design your project.

If you'd like to learn how to use lightburn, check out the tutorials here:

https://lightburnsoftware.com/pages/tutorials

Camera

We have installed a 5mpix camera on the laser which allows advanced functionality. You can see the placement material and match up your design significantly more easily using this method. The calibration for large bed lasers is not perfect (we have noted about a 2-4mm discrepency over the length of the bed, but it's easier than using the standard framing tool.

It can also scan in designs you have hand drawn, which you can then clean up on the software and then repeatidly cut.

To setup the software you need to follow the instructions below.

Please note the camera is a "lightburn camera". It is a 120° 5MP camera during setup. You should not need to do the lens calibration but you will need to calibrate the workspace. So for the below link, you only need to work from "Aligning the Camera and Workspace" step onwards once you've added the camera to the software.

https://lightburnsoftware.github.io/NewDocs/UsingACamera.html

We recommend using a piece of card to do the alignment on, using the speed 100ms at 10 power. You will likely need to adjust the brightness and exposure to be able to clearly see the alignment points. If you are unsure, ask a laser trainer to do this on your behalf at a time of their convenience - it is not necessary to use the laser cutter itself, just for extra functionality.

Materials

The laser will cut non metal and non chlorine based products.

Material List
Material Type	Engrave/Cut	Thickness	Speed (mm/sec)	Max Power	Min Power	Notes
Delrin	Cut	10mm	2.5	90	10	Will reseal round cut. Can need to be pushed out.
Delrin	Engrave	10mm	80	40	25	Depth suitable for leather stamping
Vegtan Leather	Cut	2.5mm	10	60	60	Will need covering with masking tape to prevent damaging surface.
Vegtan Leather	Engrave	2.5mm	100	15	15	Will need covering with masking tape to prevent damaging surface.
Acrylic	Cut	5mm	10	90	90	Lovely smell...
Laser Birch Ply	Cut	2mm	25	45	45
Laser Birch Ply	Engrave	2mm	100	12	10
Laser Birch Ply	Cut	3mm	25	55	55
Laser Birch Ply	Cut	6mm	8	40	40
Laser Birch Ply	Engrave	3mm	90	12	12
Polypropylene	Cut	0.5mm	40	37	20
Polypropylene	Engrave	0.5mm	90	11	5
Fluted Polypropylene	Cut	4mm	20	40	40	AKA Correx/That stuff estate agent signs are made from
Mylar	Cut	190 micron	100	20	20

There's a useful calculator on the Mantech website

This is not a comprehensive list:

Banned Material List
Material Type	Notes
Vinyl	Produces Chlorine gas (Not good for you or laser)
Chrome tan leather	Produces Cyanide Gas (Not good for you)
Food stuffs	Causes unnecessary clean up
PVC	Produces Chlorine gas (Not good for you or laser)
Non-Laser Ply/MDF	Glues may contain Formaldehyde

For more info on Laser ply: https://kitronik.co.uk/blogs/resources/what-is-laser-plywood-laserply https://kitronik.co.uk/blogs/resources/plywood-glue-types-classifications